DCS & Automation Engineer

Job Title:

DCS & Automation 

Job description:

 Description: DCS & Automation System

1. DCS & Sub-Control System Operation & Maintenance

• Ensure the smooth operation of the DCS, PLCs, SCADA, HMI, and other automation systems in the cement plant. Preferred experience of                        DCS of Schneider, ABB & Siemens and SCADA (Viseo Citech).
• Perform routine maintenance, troubleshooting, and calibration of control system components (controllers, field instruments, I/O modules,             communication networks).
• Analyze system logs, alarms, and process trends to identify and resolve issues proactively.
• Ensure proper backup and restoration of system configurations, logic, and databases.

2. Troubleshooting & Process Optimization

• Identify faults in DCS, PLCs, and SCADA systems and implement corrective actions.
• Optimize control loops and logic for improved process efficiency, stability, and energy savings.
• Ensure seamless communication between DCS, sub-control systems, and field instruments.
• Coordinate with production and maintenance teams to implement process improvements.

3. Automation & System Upgradation

• Support the installation, configuration, and commissioning of new control systems and software upgrades.
• Work with vendors and OEMs for troubleshooting, system enhancements, and software updates.
• Implement cyber security measures for the protection of control systems.
• Develop Program ,Logics & SCADA, PID Loops as per plant process requirements.

4. Compliance & Documentation

• Ensure compliance with safety, environmental, and regulatory standards related to control systems.
• Maintain updated documentation for DCS configurations, PLC logic, wiring diagrams, and system manuals.
• Conduct audits and ensure adherence to control system best practices.
• Configuration of various servers of different types of DCS/PLC  on a common platform.

5. Team Collaboration & Training

• Provide technical support to plant personnel for DCS and automation-related issues.
• Train operators and maintenance teams on DCS functionalities and troubleshooting techniques.
• Work closely with IT, electrical, and mechanical teams for seamless plant operations.

DCS & Sub Control System