PP Shift in charge-Senior Engineer

Senior Engineer-Packing Plant Shift Incharge

• Enforce company safety rules and standard operating procedures (SOPs).
• Conduct regular safety inspections and toolbox talks.
• Ensure proper use of personal protective equipment (PPE) for personal and team.
• Report near miss and engagement, unsafe conditions in STAR Portal as per targets.
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• Supervise all packing plant activities during the assigned shift.
• Ensure production targets are achieved as per the daily production plan.
• Monitor packing machines and equipment for efficient operation.
• Coordinate with the production team to ensure uninterrupted material flow.
• Minimize downtime by promptly addressing operational issues.
• Minimize bag brustage. Identify & close on priority.
• Reduce packing SPC and generate FI kaizens.

• Ensure products are packed according to quality specifications.
• Monitor bag weight, bag printing, and packaging standards.
• Coordinate with the Quality Assurance department for inspections and corrective actions.
• Maintain accurate production and quality records as per BIS requirement.

• Allocate manpower effectively during the shift.
• Supervise Operators, TCs, Belt attender, Silo attenders, supervisors, PLC operator’s technicians, maintenance team and packing helpers.
• Train and guide employees on operational procedures, Leap-O and safety practices.
• Monitor employee attendance, discipline, and performance.

• Report equipment breakdowns immediately.
• Coordinate with the maintenance department for preventive and corrective maintenance.
• Ensure machines are cleaned and maintained according to schedules.

• Monitor consumption of packing materials.
• Maintain shift production reports, downtime logs, and inventory records.
• Ensure proper handover to the incoming shift with complete operational updates.

• Identify opportunities to improve productivity and reduce waste.
• Implement process improvements to enhance efficiency.
• Participate in continuous improvement and cost-saving initiatives.

Required Skills

• Strong leadership and team management skills.
• Good knowledge of packing equipment and production processes.
• Problem-solving and decision-making abilities.
• Knowledge of quality management systems and safety regulations.
• Good communication and reporting skills.
• Basic computer skills (MS Office, ERP/SAP).